'True Round Metal Boat Building'



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Traditional true round hull 'plating methods' have always been arcane and obscure in nature. Plating a true round or wineglass styled sailboat hull design, to date, has been an artistic metal forming process.

The purpose of this book is to demonstrate a simpler approach to plate a true round hull. One that reduces the time, effort and the special skills required. The book begins with a discussion about the theory of ‘Bezier Chine’ by relating it to long-established architectural sheet-metal layout principle known as 'Approximate Development'.

‘Bezier Chine’ design and construction uses high tech computer design. This reduces construction to time-honored architectural metal-working procedures that are methodology, consistent and predictable.

Every part of the hull is fully developed and clearly described. Includes never-failing techniques to pre-form all the shell plating and position it on the hulls corresponding framework in a fair and seamless manner. There is nothing vague about the process.

"True Round Metal Boat Building" by D.L. Schaffer, simplifies construction of true round hulls for every boat builder. The ‘Bezier 12.5” - a classic 16 foot aluminum tumblehome hull design is used to demonstrate the principles of ‘Bezier Chine’ design and construction.



   Content

(The Web-site is only an abbreviated version of the book)


Materials – Tools - Techniques        

Drawings and Patterns               

Pre-Fabricating the Framing         

Pre-Fabricating the Shell Plating      

Setting up the Framework             

Plating the True Round Surface         

Developable Shell Plating            

Welding the Hull Framing           

Welding the Shell Plating         

General Thoughts                 

Surface Finishing                

Theory of Approximate Development          

Bezier Design Hull Configurations           

Bezier 12.5 Photo’s                 



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2009 - 2024




New - Ongoing

The redesign of the classic sailboat Dark Harbor for Aluminum construction

dark-harbor-model-file.jpg

Go to Dark Harbor Redesign



Steel and Aluminum True Round Plans

Click Here for Plans


Demystifying the weight factor

By way of a VPP Race between two versions of 'Lighting Strike' (One steel and the other Aluminum)

The weight factor Demystifed

Go to Lighting Strike's Velocity Predictions


How to layout and fabricate Hull Intergrals

Fabricating Hull Intergrals such as a Hatch Coaming is the next stage of boat construction.

The below pics is an initial dimensioned hand sketch - The first step in the layout process.


Click here to continue the process.


English Wheeling

This is not your Father's 'English Wheeling' method.

See how the 'True Round' shell platting is reduced to a flat pattern. These Flat Patterns take the mystic out of English Wheeling.


Click Here for Details



Converting an existing Hard Chine Design to a True Round Design

Followed by a Race via a 'Velocity Prediction Program.

Click Here

conversion1.jpg

The top pic is the orginal design - The bottom pic is the converted True Round version.

conversion2.jpg